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159 PUL-SI
Vishay BCcomponents
Aluminum Capacitors Power Ultra Long Life Snap-In
FEATURES
* Polarized aluminum electrolytic capacitors, non-solid electrolyte * Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve * Low ESR, high ripple current capability * Useful life: 5000 hours at 105 C * Keyed polarity snap-in version available
Fig.1 Component outlines
RoHS
COMPLIANT
APPLICATIONS
059 PLL-SI
miniaturized
159 PUL-SI
85 C
157 PUM-SI
* * * *
General purpose, industrial and audio/video systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems
QUICK REFERENCE DATA
DESCRIPTION Nominal case size (O D x L in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 105 C Load life at 105 C Useful life at 105 C Useful life at 40 C and 1.6 x IR applied Shelf life at 0 V, 105 C Based on sectional specification Climatic category IEC 60068 VALUE 22 x 25 to 35 x 60 56 F to 1800 F 20 % 200 V, 250 V 400 V, 450 V - 25 C to + 105 C 2000 hours 2000 hours 5000 hours 500 000 hours 1000 hours IEC 60384-4/EN130300 25/105/56
MARKING
The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for 20 %) * Rated voltage (in V) * Date code (YYMM) * Name of manufacturer * Code for factory of origin * `-' sign to identify the negative terminal, visible from the top and side of the capacitor * Code number, all 12 or last 8 digits (2222) 159 xxxxx * Climatic category in accordance with IEC 60068
SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (O D x L in mm)
CR (F) 56 68 82 100 UR (V) 200 250 400 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 450 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 -
120
150
180
Document Number: 28341 Revision: 14-Oct-08
For technical questions, contact: aluminumcaps2@vishay.com
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159 PUL-SI
Vishay BCcomponents
Aluminum Capacitors Power Ultra Long Life Snap-In
SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (O D x L in mm)
CR (F) 220 UR (V) 200 22 x 30 22 x 35 25 x 30 22 x 40 30 x 25 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 250 22 x 30 25 x 25 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50 400 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 60 450 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 -
270
330 390 470
560
680
820 1000 1200 1500 1800
DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
OD
+ Terminal
L
L + 2 max.
10 0.1
- Terminal
Bottom view
+0 5.8 - 1 mm
O 2 0.1 (2 x)
The minus terminal can be marked with a black dot or with an imprinted `-' sign.
Fig.2 Two terminal snap-in
Fig.3 Mounting hole diagram
O 2 0.1 (2 x) O 2.5 0.1
THREE TERMINAL SNAP-IN
OD
+ Terminal
L
L + 2 max. 10 0.1 The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability.
- Terminal Minus pole marking Bottom view 4 0.5 3.3 0.1
The negative terminal has TWO pins which are BOTH electrcally connected
4.75 0.1
Fig.4 Two terminal snap-in
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Fig.5 Mounting hole diagram
Document Number: 28341 Revision: 14-Oct-08
For technical questions, contact: aluminumcaps2@vishay.com
159 PUL-SI
Aluminum Capacitors Power Ultra Long Life Snap-In
Table 1
Vishay BCcomponents
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL CASE SIZE ODxL 22 x 25 22 x 30 22 x 35 22 x 40 25 x 25 25 x 30 25 x 35 25 x 40 25 x 45 25 x 50 30 x 25 30 x 30 30 x 35 30 x 40 30 x 45 30 x 50 35 x 25 35 x 30 35 x 35 35 x 40 35 x 45 35 x 50 35 x 60 O Dmax. 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 Lmax. 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 MASS (g) 12 16 20 23 20 22 24 27 32 38 25 30 35 40 45 50 33 40 48 55 63 72 84 PACKAGING QUANTITIES (units per box) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 CARDBOARD BOX DIMENSIONS LxWxH 260 x 250 x 39 260 x 250 x 44 260 x 250 x 49 260 x 250 x 54 290 x 280 x 39 290 x 280 x 44 290 x 280 x 49 290 x 280 x 54 290 x 280 x 59 290 x 280 x 64 340 x 330 x 39 340 x 330 x 44 340 x 330 x 49 340 x 330 x 54 340 x 330 x 59 340 x 330 x 64 390 x 198 x 39 390 x 198 x 44 390 x 198 x 49 390 x 198 x 54 390 x 198 x 59 390 x 198 x 64 390 x 198 x 74
ELECTRICAL DATA
SYMBOL CR IR IL5 ESR Z Notes
(1)
ORDERING EXAMPLE
DESCRIPTION
rated capacitance at 100 Hz rated RMS ripple current at 120 Hz, 105 C max. leakage current after 5 min at UR typ./max. equivalent series resistance at 100 Hz (1) typ./max. impedance at 10 kHz
Electrolytic capacitor 159 series 1000 F/200 V; 20 % Nominal case size: O 30 x 45 mm 2-terminal snap-in: Ordering code: MAL2 159 42102 E3 Former 12NC: 2222 159 42102 3-terminal snap-in: Ordering code: MAL2 159 22102 E3 Former 12NC: 2222 159 22102
*
ESR at 120 Hz is approximately 0.95 x ESR 100 Hz Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75 %
Document Number: 28341 Revision: 14-Oct-08
For technical questions, contact: aluminumcaps2@vishay.com
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159 PUL-SI
Vishay BCcomponents
Table 2
Aluminum Capacitors Power Ultra Long Life Snap-In
ELECTRICAL DATA AND ORDERING INFORMATION
UR (V) CR 100 Hz (F) 330 390 390 470 470 560 560 680 680 200 680 820 820 820 1000 1000 1200 1200 1500 1800 220 220 270 270 270 330 330 330 390 390 470 470 250 470 560 560 560 680 680 820 820 820 1000 1000 1200 1200
(1)
NOMINAL CASE SIZE ODxL (mm) 22 x 30 22 x 35 25 x 30 22 x 40 30 x 25 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 22 x 30 25 x 25 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50
IR 120 Hz 105 C (A) 1.08 1.23 1.23 1.37 1.27 1.50 1.52 1.82 1.59 1.44 2.04 1.83 1.77 2.23 2.04 2.47 2.07 2.56 2.80 1.00 1.00 1.07 1.08 1.08 1.20 1.21 1.19 1.39 1.41 1.58 1.57 1.37 1.78 1.71 1.67 1.93 1.92 2.16 1.97 2.16 2.22 2.41 2.46 2.65
IL5 5 min (mA) 0.66 0.78 0.78 0.94 0.94 1.12 1.12 1.36 1.36 1.36 1.64 1.64 1.64 2.00 2.00 2.40 2.40 3.00 3.60 0.55 0.55 0.67 0.67 0.67 0.82 0.82 0.82 0.97 0.97 1.17 1.17 1.17 1.40 1.40 1.40 1.70 1.70 2.05 2.05 2.05 2.50 2.50 3.00 3.00
TYP. ESR 100 Hz (1) (m) 450 380 380 300 300 260 260 210 210 210 180 180 180 150 150 130 130 100 90 540 540 440 440 440 360 360 360 330 330 270 270 270 230 230 230 210 210 180 180 180 140 140 130 130
MAX. ESR 100 Hz (1) (m) 730 610 610 505 505 425 425 350 350 350 290 290 290 235 235 210 210 170 150 1080 1080 880 880 880 720 720 720 610 610 505 505 505 425 425 425 350 350 290 290 290 235 235 200 200
TYP. Z 10 kHz (m) 300 280 280 240 240 235 235 205 205 205 145 145 145 135 135 115 115 95 80 420 420 335 335 335 255 255 255 245 245 240 240 240 185 185 185 155 155 125 125 125 105 105 95 95
MAX. Z 10 kHz (m) 500 470 470 400 400 390 390 340 340 340 240 240 240 225 225 190 190 155 130 700 700 560 560 560 430 430 430 410 410 400 400 400 310 310 310 260 260 210 210 210 180 180 160 160
ORDERING CODE MAL2159....... 2-TERM. 52331E3 42391E3 52391E3 32471E3 52471E3 42561E3 52561E3 42681E3 52681E3 62681E3 32821E3 42821E3 52821E3 42102E3 52102E3 42122E3 52122E3 52152E3 52182E3 43221E3 53221E3 43271E3 53271E3 63271E3 33331E3 43331E3 53331E3 43391E3 53391E3 33471E3 43471E3 53471E3 43561E3 53561E3 63561E3 43681E3 53681E3 43821E3 53821E3 63821E3 53102E3 63102E3 43122E3 53122E3 3-TERM. 72331E3 22391E3 72391E3 12471E3 72471E3 22561E3 72561E3 22681E3 72681E3 82681E3 12821E3 22821E3 72821E3 22102E3 72102E3 22122E3 72122E3 72152E3 72182E3 23221E3 73221E3 23271E3 73271E3 83271E3 13331E3 23331E3 73331E3 23391E3 73391E3 13471E3 23471E3 73471E3 23561E3 73561E3 83561E3 23681E3 73681E3 23821E3 73821E3 83821E3 73102E3 83102E3 23122E3 73122E3
Note ESR at 120 Hz is approximately 0.95 x ESR 100 Hz For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28341 Revision: 14-Oct-08
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159 PUL-SI
Aluminum Capacitors Power Ultra Long Life Snap-In
ELECTRICAL DATA AND ORDERING INFORMATION
UR (V) CR 100 Hz (F) 68 82 82 100 100 120 120 120 150 150 150 180 180 180 220 220 220 270 270 270 330 330 390 390 470 560 680 56 68 68 82 100 100 100 120 150 150 150 180 180 220 220 270 270 330 330 390 470 560 NOMINAL CASE SIZE ODxL (mm) 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 IR 120 Hz 105 C (A) 0.51 0.60 0.60 0.69 0.70 0.76 0.76 0.77 0.86 0.89 0.92 1.01 0.99 0.96 1.15 1.15 1.14 1.31 1.30 1.21 1.47 1.40 1.63 1.57 1.72 1.84 2.24 0.48 0.56 0.56 0.64 0.74 0.71 0.73 0.82 0.95 0.93 0.91 1.07 1.06 1.21 1.14 1.37 1.32 1.54 1.49 1.61 1.72 2.11 IL5 5 min (mA) 0.27 0.33 0.33 0.40 0.40 0.48 0.48 0.48 0.60 0.60 0.60 0.72 0.72 0.72 0.88 0.88 0.88 1.08 1.08 1.08 1.32 1.32 1.56 1.56 1.88 2.24 2.72 0.25 0.30 0.30 0.36 0.45 0.45 0.45 0.54 0.67 0.67 0.67 0.81 0.81 0.99 0.99 1.21 1.21 1.48 1.48 1.75 2.11 2.52 TYP. ESR 100 Hz (1) (m) 1600 1200 1200 990 990 800 800 800 700 700 700 590 590 590 470 470 470 380 380 380 320 320 270 270 230 210 180 1600 1200 1200 1100 900 900 900 750 600 600 600 500 500 370 370 350 350 300 300 250 210 190 MAX. ESR 100 Hz (1) (m) 3200 2400 2400 1980 1980 1600 1600 1600 1400 1400 1400 1170 1170 1170 940 940 940 760 760 760 640 640 540 540 450 420 350 3200 2400 2400 2200 1800 1800 1800 1500 1200 1200 1200 1000 1000 740 740 700 700 600 600 500 420 380 TYP. Z 10 kHz (m) 1170 910 910 740 740 660 660 660 510 510 510 420 420 420 350 350 350 330 330 330 270 270 240 240 200 170 130 1120 910 910 770 630 630 630 530 420 420 420 360 360 310 310 270 270 230 230 200 170 140 MAX. Z 10 kHz (m) 1950 1520 1520 1240 1240 1100 1100 1100 860 860 860 700 700 700 590 590 590 550 550 550 450 450 410 410 330 280 230 1880 1530 1530 1290 1050 1050 1050 885 705 705 705 605 605 525 525 450 450 390 390 340 290 240 ORDERING CODE MAL2159....... 2-TERM. 56689E3 46829E3 56829E3 46101E3 56101E3 46121E3 56121E3 66121E3 36151E3 46151E3 56151E3 36181E3 46181E3 56181E3 46221E3 56221E3 66221E3 46271E3 56271E3 66271E3 56331E3 66331E3 46391E3 56391E3 56471E3 56561E3 56681E3 57569E3 47689E3 57689E3 57829E3 37101E3 47101E3 57101E3 57121E3 47151E3 57151E3 67151E3 47181E3 57181E3 47221E3 57221E3 47271E3 57271E3 47331E3 57331E3 57391E3 57471E3 57561E3 3-TERM. 76689E3 26829E3 76829E3 26101E3 76101E3 26121E3 76121E3 86121E3 16151E3 26151E3 76151E3 16181E3 26181E3 76181E3 26221E3 76221E3 86221E3 26271E3 76271E3 86271E3 76331E3 86331E3 26391E3 76391E3 76471E3 76561E3 76681E3 77569E3 27689E3 77689E3 77829E3 17101E3 27101E3 77101E3 77121E3 27151E3 77151E3 87151E3 27181E3 77181E3 27221E3 77221E3 27271E3 77271E3 27331E3 77331E3 77391E3 77471E3 77561E3
Vishay BCcomponents
400
450
Note (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz Document Number: 28341 Revision: 14-Oct-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 103
159 PUL-SI
Vishay BCcomponents
.
Aluminum Capacitors Power Ultra Long Life Snap-In
ADDITIONAL ELECTRICAL DATA
PARAMETER Voltage 400 V versions Surge voltage Reverse voltage Current Leakage current Inductance typ. 19 nH Equivalent series inductance (ESL) All case sizes max. 25 nH After 5 minutes at UR IL5 0.01 CR x UR 250 V versions US = 1.1 x UR US = 1.15 x UR 1V CONDITIONS VALUE
RIPPLE CURRENT AND USEFUL LIFE
MGA 454
2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9
1 2 1. 5 1.
life multiplier
1.8
2 2.
1.7 1.6
5
3 4 5 7
1.5 1.4 1.3
10 15 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60
IA = actual ripple current at 120 Hz IR = rated ripple current at 120 Hz and 105 C (1) Useful life at 105 C and I applied: 5000 hours R
1.2 1.1 1.0 0.8 0.5 0.0 40
(1)
50
60
70
80
90
100 110 Tamb (C)
Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load www.vishay.com 104 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28341 Revision: 14-Oct-08
159 PUL-SI
Aluminum Capacitors Power Ultra Long Life Snap-In
Table 3
Vishay BCcomponents
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY (Hz) 50 100 120 200 1000 10 000 IR MULTIPLIER 0.90 0.95 1.00 1.15 1.30 1.40
Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 C; UR applied; 2000 h REQUIREMENTS C/C: 15 % ESR 1.3 x spec. limit IL5 spec. limit Load life Tamb = 105 C; UR and IR applied; 2000 h C/C: 20 % ESR 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 C; UR and IR applied; 5000 h C/C: 30 % ESR 3 x spec. limit IL5 spec. limit total failure percentage: 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 C; no voltage applied; 1000 h After test: UR to be applied for 30 minutes, 24 hours to 48 h before measurement C/C: 15 % ESR 1.5 x spec. limit IL5 spec. limit
Document Number: 28341 Revision: 14-Oct-08
For technical questions, contact: aluminumcaps2@vishay.com
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Legal Disclaimer Notice
Vishay
Disclaimer
All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners.
Document Number: 91000 Revision: 18-Jul-08
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